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-   -   Hardtop Project (http://www.clubcobra.com/forums/all-cobra-talk/146790-hardtop-project.html)

DanEC 05-29-2023 06:45 AM

Well, if it’s not completely symmetrical that will just be in keeping with the rest of a typical Cobra body.:)

john4337 05-29-2023 04:14 PM

Quote:

Originally Posted by DanEC (Post 1517591)
Well, if it’s not completely symmetrical that will just be in keeping with the rest of a typical Cobra body.:)

My thoughts exactly

john4337 06-02-2023 05:37 PM

Wind Wings
 
I'm in a holding pattern awaiting arrival of the primer and new gaskets, so I moved on the the relocation of the wind wings. I plan on building side curtains so the clamp mounts needed to go. A buddy of mine had some mounting hardware so I went at it. Drilling the sidebar is nerve wracking, because, unlike fiberglass, there are no do overs. I got the top mounting block where I needed it and used the full wing assembly to locate the bottom block.

http://www.clubcobra.com/photopost/d...-2-182306.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0862.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0864.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0865.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0866.jpeg

john4337 06-08-2023 05:05 PM

Slick Sand
 
Well, at least it’s all one color.

http://www.clubcobra.com/photopost/d.../IMG_0872.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0871.jpeg

http://www.clubcobra.com/photopost/d...-8-185534.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0873.jpeg

john4337 06-09-2023 04:51 PM

Well, I’ve sanded down to 180 and filled some small defects. The gaskets I ordered arrived, so I wanted to see if they’ll work out. I clearly have to do a bit of glass work at the anchor points behind the doors, but I knew those cuts were a wild guess

http://www.clubcobra.com/photopost/d...-9-182301.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0875.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0876.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0877.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0878.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0879.jpeg

PDUB 06-09-2023 11:04 PM

Good work...
 
it is coming along nicely!

john4337 06-16-2023 05:06 PM

Well, I think this is the final shape. I've tweaked the PS corner a bit and repaired the cuts and holes where the old mounts were, just need to touch up the primer.

http://www.clubcobra.com/photopost/d.../IMG_0895.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0896.jpeg

http://www.clubcobra.com/photopost/d...16-185505.jpeg

Looking forward, I need to decide on a finish. Im debating a color match, such as this...

http://www.clubcobra.com/photopost/d.../IMG_0898.jpeg

or a two-tone look, perhaps an old English white, something like this....

http://www.clubcobra.com/photopost/d.../IMG_0897.jpeg

Bring on the discussion, mean while I'll start on mounting brackets for the windscreen.

john4337 06-21-2023 05:00 PM

Sidebar catches
 
I’ve started work on the mounting hardware. First up are the catches for the windscreen side bars. When I got it everything was done with aluminum pop rivets. I’ll use stainless fasteners ,new stainless catches (seen here) with a safety and nyloc nuts.

http://www.clubcobra.com/photopost/d...21-183738.jpeg

I added a thicker piece of aluminum to give the catch more support.
http://www.clubcobra.com/photopost/d.../IMG_0901.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0902.jpeg

I’ll clean them up and polish everything for final assembly.

DanEC 06-22-2023 06:19 AM

Very nice work. It should look and function great when you get it painted.

xb-60 06-22-2023 06:38 PM

Yes, good job. Looks very much like a craftsman has been at work ;)

Colour comment? I think I would forget the white; that works OK on an MGB, but if it was mine, I'd be tossing up between a colour match, or a matte black or satin black.

Cheers!
Glen

john4337 06-26-2023 01:30 PM

I cleaned up the inside of the top and sprayed a coat of primer.

http://www.clubcobra.com/photopost/d...9/IMG_3128.jpg

Leaning toward using a perforated vinyl headliner with a foam lining, something like this

http://www.clubcobra.com/photopost/d...9/IMG_3129.jpg

Alfa02 06-26-2023 08:09 PM

My $.02 color match with the car. Can't hardly beat BRG for a Cobra, my next one will be another BRG 289FIA. Cheers Tom.

john4337 06-30-2023 08:40 PM

More sanding
 
I misted it with black as a guide coat and blocked it. Could have been worse.

http://www.clubcobra.com/photopost/d...30-223126.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0914.jpeg

john4337 07-01-2023 06:57 PM

After blocking the second guide coat. Looks better.

http://www.clubcobra.com/photopost/d.../IMG_0916.jpeg

john4337 07-08-2023 07:22 PM

Final Fitting
 
Here’s the final fit. If goes well, next post it should have color.
http://www.clubcobra.com/photopost/d.../IMG_0965.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0971.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0970.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0969.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0968.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0967.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0966.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0972.jpeg

indianamoon 07-09-2023 06:19 PM

Very impressed with what you have been doing. Not sure I would've taken on as much as you. Great job, keep it up. BTW, nice color on your car:)

john4337 07-09-2023 06:28 PM

Quote:

Originally Posted by indianamoon (Post 1518419)
Very impressed with what you have been doing. Not sure I would've taken on as much as you. Great job, keep it up. BTW, nice color on your car:)

Thank you!

I'm not sure I would have had I known what I was getting into.

I'm looking forward to seeing how your top turns out.

PDUB 07-10-2023 12:01 AM

Nice!!
 
Looking really good, John!

john4337 07-14-2023 08:02 PM

It’s Green
 
After a lot of thought, I decided to farm out the paint. Mike at Spotlight Customs knocked it out of the park. He generously gave me an A+ on the prep work. The last photo shows the test panel used when I built the car 12 years ago.

http://www.clubcobra.com/photopost/d.../IMG_0984.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0985.jpeg

http://www.clubcobra.com/photopost/d...14-215052.jpeg

http://www.clubcobra.com/photopost/d.../IMG_0986.jpeg

PDUB 07-14-2023 10:12 PM

Yah baby!
 
Nice work!


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