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Its interesting that you are having trouble with the sikaflex.
What type did you use? Did glue it so there was room for the glue and not clamped tight?
I glued my door skins on to the intrusion bars sikaflex. I redid the doors a couple of weeks ago and there was a dab of sikaflex i had to remove. The only way i could get it off was with the grinder it bonded so well.
Glassing in would be best for that application. Dont use to much though or the body may warp where the fibreglass is.
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