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Map I take it you are pouring yourself. What kind of sand are you using? Where are you pouring the metal in and where is it coming out of the mold . When you get them in the right place it makes a world of difference. Is the rest of the gas pedal a casting or fab out of steel? When the weather gets better I am going to make a pattern for the AC petal and pour some of them. I know I can buy them cheaper than casting myself....... but I like making things.
If I had a casting to copy I think I could make some good castings.
Mark
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