Club Cobra

Club Cobra (http://www.clubcobra.com/forums/)
-   ALL COBRA TALK (http://www.clubcobra.com/forums/all-cobra-talk/)
-   -   Pin drive bolts splitting Help Please (http://www.clubcobra.com/forums/all-cobra-talk/93788-pin-drive-bolts-splitting-help-please.html)

David Kirkham 01-12-2009 08:10 PM

You see, what most people (who don't machine) don't realize, is how easy it is to chuck a part up in the lathe and not get it in straight! Happens ALL the time. A collet chuck really helps to bring that concentricity back to 0.

I HATE crappy parts.

David
:):):)

David Kirkham 01-12-2009 08:20 PM

Notice how we cut the tapered end (the pointed end of this part) right off. Compare to CNGreen's part above with the crack in it :eek:

The original Trigo part as a very sharp area where the thread starts (the taper area). The problem is, as that area gets thinner and thinner the steel obviously gets weaker and weaker. Cutting the thread into the part only exacerbates (I learned that word from Jamo :) ) the problem. Then you torque the boogers out of that thin little starting thread and BAD things start to happen. That first thread will "pull" out and raise up. It will raise up where it is the weakest--right at the end of the thread. That weak area will raise up (remember, only on one side now--right at the beginning of the thread as it only starts in ONE area) and it will cause the pin to tip!

Sounding familiar???

So, we trimmed the point off (remember CNGreen's crack in the taper) and then deeply deburred the thread so it could not pull. This becomes a very important object lesson. Many times you can REMOVE material from a part and make the part a STRONGER part. Here is a perfect example.

Now you know why our parts cost so much. We try to think about everything. Thinking takes time; deburring takes time, programming takes time, finding the right alloy takes time; you get the point. You can purchase cheap parts...but sometimes (well, usually) it will come back to bite you on the bum bum.

Notice the large nose radius on the taper.

http://www.clubcobra.com/photopost/d...59_Medium_.JPG

David Kirkham 01-12-2009 08:22 PM

Here is a final pic of the finished part. The cool bronze color is from the precipitation hardening. Notice the color was lathed off when we corrected the taper to 90 degrees.

OK, they are now officially for sale. All takers, please contact me!

kirkhammotorsports at gmail dot com

REMEMBER!!!

These are 90 degree tapers!!!

http://www.clubcobra.com/photopost/d...60_Medium_.JPG

Paul F 01-12-2009 09:08 PM

David, most excellent.

22 please. What's the total with shipping and tax?

cdnus 01-12-2009 09:09 PM

David,
Untill now only the cheap crappy parts were available.
Now because of your dedication to quality there is a Grade A+ & safer nut available.
Now how about us Vintage NUTS

Craig

David Kirkham 01-12-2009 09:27 PM

Paul,

22 each is $8 shipping anywhere in the continental US.

This thread is so long I can't even remember what I said I'd sell the first batch for???

Just call me tomorrow and give me a visa and I'll ship them tomorrow. (I know I have a check of your's too; happy to deal with that any way you want. We have not cashed it.)

David
:):):)

David Kirkham 01-12-2009 09:28 PM

Quote:

Originally Posted by cdnus (Post 912552)
David,
Untill now only the cheap crappy parts were available.
Now because of your dedication to quality there is a Grade A+ & safer nut available.
Now how about us Vintage NUTS

Craig

We can probably make a batch of them tomorrow, but we will have to figure out exactly what needs to be made first.

David
:):):)

ps. thanks for the kind words!

CNGreen 01-12-2009 09:56 PM

Thank you SO MUCH David for making our cars safer!

I'm just happy I got to show you and the world the crappy parts I was gonna throw on my car!! :JEKYLHYDE

:D

BTW What IS the proper torque rating for this part? I assume no locktite?

427PMS 01-13-2009 02:54 AM

Daivid ,
I am looking for a set of your pins for the Trigos , I sent you a IM

Thanks Chris

cdnus 01-13-2009 08:18 AM

David,
No rush on my account----snowed in till mid April.:(:(

Craig

Dominik 01-13-2009 09:01 AM

manufacturer
 
Great!

I hope the manufacturers of wheels and adapters were reading this...

Dom

cdnus 01-13-2009 12:37 PM

David
After viewing the photos of the finished taper end it looked familiar, so I measured the same ends of the vintage nuts that I am now using.
The end has been machined off flat & remains .040 wide after the inside (thread) has been chamfered @ (looks like 90deg.) to a face width of approx .060. All edges are nicely finished.:)
So it would appear whoever made these up took the design under serious consideration as have you.
The only shortcoming is the internal hex, which can present a problem on installation & removal if one is not very carefull.:(

Craig

Paul F 01-17-2009 08:46 AM

I've contacted Trigo, Vintage, and Compomotive about our discussion. Vintage said they would make some comments on this thread. I'm reviewing information with Compomotive. I have not heard back from Trigo.

jmarsey 01-17-2009 01:51 PM

I am running the Compomotives on the jbl. I split one years ago, replaced it and remembered thinking the design was not very forgiving. They are very easy to split if not careful. The car is due for new rotors so I’ll be disturbing these pins. Would love to replace them David.

Paul, let me know if you get specs from Compomotive, otherwise I know I have that old split one here somewhere to measure. Just have to find it.

Thanks David and so cool you are helping out here. Amazing thread.

Talk soon, John

Paul F 01-18-2009 07:26 PM

John, will do.

David's pins are installed. Thanks David!

You can see the difference in these pictures.

This picture shows the Compomotive pin. You can see a shadow caused by the gap between the hub and the pin. The pin has the smaller taper angle. Also notice the fractures at the top of the pin.

http://i230.photobucket.com/albums/e...2/DSCN0096.jpg

This is the same hub with the David's pin. Notice there is no shadow because the tapers match.

http://i230.photobucket.com/albums/e...2/DSCN0095.jpg

427PMS 01-18-2009 07:39 PM

Ahhh , Thats is very nice .
Paul, good picture comparison from old to new
David , excellent job on the pins I didnt think I could be excited to get some pins but I am looking forward to receiving them Thanks

Chris

jmarsey 01-18-2009 08:11 PM

Paul,

Thanks for posting pics. Yes, looks familiar (crack). Hope I can still get a set of those beauties.

John

Paul F 01-18-2009 08:27 PM

I forgot to mention that David's pins, besides fixing the taper issue that David discovered, also fixed the original problem; the splitting pins. I was able to torque them down with no fear of splitting them.

Ahhhhh.

jmarsey 01-20-2009 02:07 PM

Hi David,

Don't know if you got my PM but wondering if your pins are still available, or did I miss the boat?

Hope you can still help me out.

Thanks, John

CNGreen 01-20-2009 03:53 PM

I also need to know what to torque the pins to. Also, should I apply locktite?

David, sorry I haven't posted about the pins yet; unfortunately we've had a death in the family...

:(


All times are GMT -7. The time now is 12:26 PM.

Powered by vBulletin® Version 3.8.0
Copyright ©2000 - 2026, Jelsoft Enterprises Ltd.
Search Engine Friendly URLs by vBSEO 3.6.0
The representations expressed are the representations and opinions of the clubcobra.com forum members and do not necessarily reflect the opinions and viewpoints of the site owners, moderators, Shelby American, any other replica manufacturer, Ford Motor Company. This website has been planned and developed by clubcobra.com and its forum members and should not be construed as being endorsed by Ford Motor Company, or Shelby American or any other manufacturer unless expressly noted by that entity. "Cobra" and the Cobra logo are registered trademarks for Ford Motor Co., Inc. clubcobra.com forum members agree not to post any copyrighted material unless the copyrighted material is owned by you. Although we do not and cannot review the messages posted and are not responsible for the content of any of these messages, we reserve the right to delete any message for any reason whatsoever. You remain solely responsible for the content of your messages, and you agree to indemnify and hold us harmless with respect to any claim based upon transmission of your message(s). Thank you for visiting clubcobra.com. For full policy documentation refer to the following link: