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Danr55 01-01-2014 12:38 PM

Mystery Chip
 
3 Attachment(s)
Does anyone recognize this? I found it floating around in the intake manifold this morning. Car ran really funny. Backfired twice and then ran really rough. I thought the timing gear miight have slipped. Got out the light and checked the timing and it was fine. Then I heard this metal banging around in the manifold. Turned off the motor and took it down. Found this in the right side of the manifold. It doesn't look like anything I've seen recently. Had the air filter off to change it three days ago and before that it ran fine.

I did change to Macro and took some better photos.. check them out. Also checked out the carb. Nothing I could see there. Also no parts missing from the air filter.. It is a puzzlement.

blown871 01-01-2014 01:31 PM

put your camera on 'macro' and take better picture.

...(off of spring? retainer?)

Bernica 01-01-2014 02:04 PM

I'll take a couple of shots. Is the air filter base intact? Also, check the carb for any broken parts that may have fallen in, particularly around the air-horn where the filter base sits and inside the venturis. Good luck.;)

Car Nut 01-02-2014 06:50 AM

You gptta stop buying those cheap Chinese parts Dan.

Is it aluminum, pot metal, iron or something else?

Danr55 01-02-2014 07:28 AM

It is magnetic.. so I presume it is steel. It's too bright to be pot metal.. Best I can guess is something was attached to the inside of the new airfilter and when I installed it, the piece fell off and dropped through the carb...and no, Rat Boy has not been working on my motor..!!

Car Nut 01-02-2014 09:09 AM

You might have bent a valve, there are clear impact lines on that metal blob. Rat Boy's foreign object was a lot smaller than that big turd.

You know what a leak down test is don't you?

Gordon Levy 01-02-2014 12:17 PM

It looks like a flat washer that went into a cylinder and back out. Run a leak down test.

Bernica 01-02-2014 12:17 PM

Wow, that piece looks "rolled, folded and hammered"!:eek:
Is it possible for something to drop in from the top, get beat around by a valve and then spit back up into the intake? Years ago, I saw an air filter wingnut get dropped into the running engine through the carb. Lots of clacking sounds before we got it shut off. We found the beat up wing nut in the exhaust manifold so it had made the whole journey through the valves.

mikiec 01-02-2014 12:24 PM

I did not realize you were into making abstract art.

D-CEL 01-02-2014 12:28 PM

Hmmm,
Its magnetic and fairly malleable...makes me think stamped or formed material..on or around the carb...Im guessing a piece of throttle /choke?.

But at this point, I think identification of the offending blob is a moot point and you should certainly remove and disassemble the heads as at least one bent valve, damaged seat is more than probable.

JASON

Bernica 01-02-2014 12:33 PM

When you were bolting the carb on, do you remember looking for a missing lock washer for the carb studs? Just a thought. Agree that it's a moot point now. Off with it's heads!

Karl Bebout 01-02-2014 03:30 PM

Dan has had the intake off so many times, he can probably do it in his sleep. Heads a few times too. His Ford keeps his wrench turning skills current.

Car Nut 01-02-2014 04:12 PM

If it were a bolt, there should be a thread or two still visible. It looks to be too big of a hunk of crap to be a nut or washer. If it bounced around inside the combustion chamber it may have damaged the piston ring groove which may score the cylinder wall. The pistons are aluminum and are easily beat up with a piece of harder steel.

FOD potentially can bounce from one cylinder to another by getting spit back into the manifold and down another intake runner.

Danr55 01-02-2014 07:38 PM

Leak test for the right hand bank is in order for tomorrow..

Car Nut 01-03-2014 08:15 AM

You should do both sides, that crap can bounce around in the intake manifold and get more than one cylinder on opposing banks. Best to check all cylinders.

Danr55 01-03-2014 05:05 PM

I did both sides. 98-99% in each cylinder. Compression test shows 48-50 pounds in each cylinder. I would say I got extremely lucky.

Car Nut 01-03-2014 05:46 PM

Quote:

Originally Posted by Danr55 (Post 1278502)
I did both sides. 98-99% in each cylinder. Compression test shows 48-50 pounds in each cylinder. I would say I got extremely lucky.

That can't be right, should be upwards of 150 psi. Either something is really really wrong or you did something really really wrong.

mikiec 01-03-2014 06:40 PM

48-50 lbs sounds very very low.

Bernica 01-03-2014 06:41 PM

Quote:

Originally Posted by Car Nut (Post 1278505)
That can't be right, should be upwards of 150 psi. Either something is really really wrong or you did something really really wrong.

I agree. If that's not a typo on your comp readings, you had better plan on some long nights! Sorry.:(

RedSnake351 01-03-2014 07:31 PM

As Karl would suggest, "Pull the engine and replace it with a Chebby!" :eek:
Ralph:MECOOL:


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