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Old 08-04-2014, 11:06 AM
DanEC's Avatar
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Join Date: Apr 2009
Location: Little Rock area, AR
Cobra Make, Engine: ERA Street Roadster #782 with 459 cu in FE KC engine, toploader, 3.31
Posts: 4,533
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Default Fried Alternator Wire

If it wasn't for electrical issues I wouldn't have many issues. Setting the timing on my car this morning and noticed the orange wire to the alternator had fried insulation.





I started disconnecting wires and found the orange wire was very loose. How it didn't get tight or loosened I don't know. I stripped about 2 to 2-1/2 inches of crispy insulation back and that appears to be as far as it went. All the other wires look fine. I'm suspecting that due to the loose connection I was getting arcing across the wire connector and alt terminal that generated the heat to melt the insulation. I've noticed lately some jittery movement in the amp gage so I suspect that was from it also. All sound reasonable??

I wrapped the wire back up and put a couple layers of heat shrink tubing over it all, cleaned the terminal and bolted it back tight - this time with a tooth washer for good measure.



I took it for a short ride and it all seems fine now. Any concerns?
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