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				 3
				Post By john4337
                
				 6
				Post By john4337
                
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				Post By DanEC
                
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				Post By PDUB
                
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				Post By john4337 
	
	
		
	
	
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				02-19-2024, 06:12 PM
			
			
			
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					Join Date: May 2009 Location: Copperhill, 
						TN Cobra Make, Engine: Factory Five Racing, 306, E cam 
						Posts: 178
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				 Side Curtains 
 Some of you followed my hard top project. Part 2 of that was side curtains. A friend loaned me a set of Europa spare’s frames, but the opening of the top was different and the mounded in flange was in the way so I started from scratch. There were a couple of prototypes that didn’t work out, but I eventually ended up with this design. In essence it is 3 inch wide sheet aluminum bent to serve as a lower flange/lower track combination. The main piece is 1/8 polycarbonate. A 1/8 x 1/2 inch aluminum piece was bent on edge to serve as the upper frame/spacer and another piece of polycarbonate was cut 3/4 inch wide to create the upper channel for a sliding section of polycarbonate. A buddy machined 5/8 stainless bolts and drilled into ferrules them to accept 3/8 inch rod as pins. The aluminum pieces were cover in vinyl to dress things up a bit.  
Initial window blank
   
Testing flange angle
   
Bending the flanges
   
Ferrules and pin
     
Layout for ferrules
   
Really scary part
   
Big holes in the door
   
More photos next post |  
	
		
	
	
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				02-19-2024, 06:28 PM
			
			
			
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					Join Date: May 2009 Location: Copperhill, 
						TN Cobra Make, Engine: Factory Five Racing, 306, E cam 
						Posts: 178
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	|    Not Ranked 
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				02-19-2024, 07:00 PM
			
			
			
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			|  | CC Member   
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					Join Date: Apr 2009 Location: Little Rock area, 
						AR Cobra Make, Engine: ERA Street Roadster #782 with 459 cu in FE KC engine, toploader, 3.31 
						Posts: 4,533
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 Looks like a great job.  Very nice. |  
	
		
	
	
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				02-21-2024, 12:43 AM
			
			
			
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					Join Date: Jul 2003 Cobra Make, Engine: Unique Motorcars 289 USRRC, 1964 289 stroked to 331, toploader 
						Posts: 1,122
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 Great work! 
				__________________
 Paul
 
 Unique Motorcars 289 USRRC
 1964 289 5-bolt block
 Toploader and 3.31 rear
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				03-18-2024, 04:45 PM
			
			
			
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			|  | CC Member   
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					Join Date: May 2009 Location: Copperhill, 
						TN Cobra Make, Engine: Factory Five Racing, 306, E cam 
						Posts: 178
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	|    Not Ranked 
 Well, a little update. A test drive showed that the windows were being pulled away from the top at speed. I set them up so that they contacted the top before the door closed, hoping the tension would solve this. Not so much, so I came up with two clips. The first is at the top front of the window, and is passive, the window slips behind it as the door closes.  
The nut you see here was for fitting, I trimmed the screw and used a nyloc for final fitting. 
   
The second clip is attached to the window further back, you just turn it after you’re in the car. 
   
We did a 175 mile lunch run after installing these and all worked well. We were comfortable even though the temperature was about 40. No rattles leaks or whistles, so we’ll call it good,			 Last edited by john4337; 03-18-2024 at 08:34 PM..
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				03-20-2024, 09:03 AM
			
			
			
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					Join Date: Feb 2000 Location: Greenville, 
						SC Cobra Make, Engine: 70 Shelby convertible, ERA-289 FIA, ERA 289 roadster hybrid, mystery Ford powered 2dr convertible 
						Posts: 12,761
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 Really nice attention to detail.
 
 
 
 Bill S.
 
				__________________ 
				Instead of being part of the problem, be part of a successful solution.
First time Cobra buyers-READ THIS |  
	
		
	
	
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				03-20-2024, 11:24 AM
			
			
			
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			|  | CC Member   
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					Join Date: May 2009 Location: Copperhill, 
						TN Cobra Make, Engine: Factory Five Racing, 306, E cam 
						Posts: 178
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	Quote: 
	
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					Originally Posted by mrmustang  Really nice attention to detail.
 
 
 
 Bill S.
 |  Thank you! |  
	
		
	
	
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				03-20-2024, 02:09 PM
			
			
			
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			|  | CC Member   
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					Join Date: May 2009 Location: Copperhill, 
						TN Cobra Make, Engine: Factory Five Racing, 306, E cam 
						Posts: 178
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	|    Not Ranked 
 
	Quote: 
	
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					Originally Posted by mrmustang  Really nice attention to detail.
 
 
 
 Bill S.
 |  Thank you! |  
	
		
	
	
	
	
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