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-   -   Lippy's ERA #797 build log (http://www.clubcobra.com/forums/cobra-build-logs/119744-lippys-era-797-build-log.html)

lippy 01-27-2014 10:28 AM

Quote:

Originally Posted by tkb289 (Post 1282451)
lippy,

That’s a serious looking motor, Brent built you a beast! All installed as a complete assembly, nice job … your helpers do good work.

The plumbing looks great, the remote oil filter setup is very cool. What type of fuel pump are you running?

Nice work with the photos, keep them coming!

We looked at a lot of pumps. We initially were going to use a RobbMC but it didn't clear properly. We ended up going with a Carter high-capacity pump. We did the math and it should work fine, with plenty of safety factor. Brent and Barry use them on several of their builds. I really wanted to avoid an electric pump if possible because I don't want the extra wiring and complexity, and IMO the only way they are dead reliable is with a return line and in-tank (confirmed by tech guys at Aeromotive and Holley).

lippy 01-27-2014 10:30 AM

Quote:

Originally Posted by ERA Chas (Post 1282492)
The regulator and all that plumbing is not needed. The Carter will only give you 7psi.
Plus, you'll bury it when the upper rad hose goes on.

Chas,
That's what I thought too, but Brent, as well as the tech guys at Aeromotive and Holley, advised me to use it. It is more complex, but I minimized the number of fittings and went straight from the regulator to the carb. No fuel log. Hopefully I can get at them with the rad hoses in place to snug them if they leak. Thx,
-Lippy

lippy 01-27-2014 10:32 AM

Quote:

Originally Posted by blykins (Post 1282459)
What size tubing is on that driveshaft?

I'd have to ask ERA, but it is strengthened and they told me it is good for >600HP. I think my weak link is the half shafts, but they said they should hold unless I "drive like an ***hole."

lippy 01-27-2014 10:34 AM

I want to replace the black upper alt bracket, or at least refinish it nicely in silver. Anyone know of a nice billet one for an FE (upper only)?

blykins 01-27-2014 11:01 AM

Quote:

Originally Posted by lippy (Post 1282516)
I'd have to ask ERA, but it is strengthened and they told me it is good for >600HP. I think my weak link is the half shafts, but they said they should hold unless I "drive like an ***hole."

It looks like the driveshaft off of my dad's Suzuki Samurai.....:p

lippy 01-27-2014 11:02 AM

Quote:

Originally Posted by blykins (Post 1282523)
It looks like the driveshaft off of my dad's Suzuki Samurai.....:p

Hopefully it isn't one of those.

blykins 01-27-2014 11:04 AM

So are you in the pictures up above? I'm curious to see if you have more hair than I do. ;)

patrickt 01-27-2014 11:06 AM

Quote:

Originally Posted by lippy (Post 1282524)
Hopefully it isn't one of those.

It isn't. ERA was having them made by Machine Service, Inc. in Green Bay, WI. I know that's who made mine. I don't think I've ever heard of one getting twisted/busted. U-Joints and stub axles, yes... but never the drive shaft itself.

blykins 01-27-2014 11:14 AM

I was just giving Jeff a hard time. I've just never seen driveshaft tubing that small on a Cobra. Normally, we use 3" or 3.5" diameter for big horsepower stuff.

patrickt 01-27-2014 11:17 AM

Quote:

Originally Posted by blykins (Post 1282528)
I was just giving Jeff a hard time. I've just never seen driveshaft tubing that small on a Cobra. Normally, we use 3" or 3.5" diameter for big horsepower stuff.

No problem. But with that motor, if he gets really sticky tires on there, and if he drops it really hard out of the hole, it will almost certainly break something. Most likely the stubs....

blykins 01-27-2014 11:17 AM

Yep......

lippy 01-27-2014 12:08 PM

Quote:

Originally Posted by blykins (Post 1282525)
So are you in the pictures up above? I'm curious to see if you have more hair than I do. ;)

I'm the guy in the black Indian Motorcycle tee, no hat. WRT the question about the hair, it depends on the angle you're looking from.

blykins 01-27-2014 12:14 PM

Doesn't matter which angle you look at me from. Bald is bald.

http://i170.photobucket.com/albums/u...psf57f0381.jpg

http://i170.photobucket.com/albums/u...r/DSCF0229.jpg

http://i170.photobucket.com/albums/u...r/IMG_1566.jpg

RodKnock 01-27-2014 12:18 PM

Quote:

Originally Posted by lippy (Post 1282518)
I want to replace the black upper alt bracket, or at least refinish it nicely in silver. Anyone know of a nice billet one for an FE (upper only)?

Try Kirkham.

Forgot the link: http://kirkhammotorsports.com/products/parts/59

lippy 01-27-2014 02:42 PM

Quote:

Originally Posted by blykins (Post 1282528)
I was just giving Jeff a hard time. I've just never seen driveshaft tubing that small on a Cobra. Normally, we use 3" or 3.5" diameter for big horsepower stuff.

Here is a Kirkham driveshaft. Looks similar to mine in diameter. Just sayin'.

http://www.clubcobra.com/photopost/d...40_Medium_.JPG

lippy 02-10-2014 02:06 PM

I'm making good progress and hope to start the car for the first time this next weekend. But the car has been fighting me the whole way since we dropped in the engine.

- Finished plumbing the fuel regulator and lines
- Completed the accelerator linkage
- Finished the remote oil adapter. The filter was interfering with the front crossmember, so I had to have 1/4" milled off the adapter bracket.
- Cut the tunnel and installed the trim ring and boot for the shifter
- Mounted the fire extinguisher on the bulkhead
- Had the trans out 3x because the clutch wouldn't disengage. I'm pretty sure now the problem was interference between the clutch splines and the throw out bearing retainer (thanks to Brent and the folks here) so I removed the bearing retainer and am having it cut down 5/16"
- Repainted and installed the expansion tank. It was interfering with the distributor so I had to have a 1/2" aluminum spacer made to fix that problem
- Installed the headers and sidepipes. One side went on easy, the other was a b*tch and I dented/dinged a collector tube on a sidepipe. Bummer, and the only real damage so far. I will just live with it for now.
- Installed a braided stainless hose for the oil pressure circuit, and installed the other senders

http://farm6.staticflickr.com/5519/1...3bf35400_c.jpg

http://farm4.staticflickr.com/3670/1...9fc05232_c.jpg

http://farm8.staticflickr.com/7450/1...c071679a_c.jpg
Hard to see it with this angle, but the bearing retainer is too long.

http://farm8.staticflickr.com/7336/1...1dbf472f_c.jpg

GT350Mike 02-10-2014 09:14 PM

Before I decided to go with a stock bracket, I found this site that offers a few options.

Ford FE 390, 427, 428 Alternator and Power Steering Brackets

lippy 02-10-2014 09:28 PM

Quote:

Originally Posted by GT350Mike (Post 1284891)
Before I decided to go with a stock bracket, I found this site that offers a few options.

Ford FE 390, 427, 428 Alternator and Power Steering Brackets

Those look nice. I ended up changing the black one to a silver ceramic coated one from ERA. It's not a slick billet aluminum piece, but it looks clean and blends in well.

lippy 02-15-2014 10:54 PM

First start and first drive today. TKB came by and was a huge help. I had a few things to finish: rough alignment, hang and adjust the doors, and assemble the interior. Before the first start, I primed the oil pump, set the timing (static), and it fired right up. Then I set the timing with a strobe and fixed a few small leaks - nothing major.

I took it first up the street and back and then checked it out. Then I took it about 2 mi to a gas station. I'm surprised how smooth and easy to steer this car is. Brakes seemed fine, clutch too.

The only things that don't seem to be working at this point are the tach and the speedo, so I'll try to chase those problems down later this weekend.

https://farm3.staticflickr.com/2858/...3127ebdc_c.jpg

https://farm3.staticflickr.com/2831/...84444a5f_c.jpg
With TKB's car

PLDRIVE 02-15-2014 10:56 PM

Looks good Lippy!


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