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  #21 (permalink)  
Old 09-25-2012, 10:03 PM
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Quote:
Originally Posted by ERA Chas View Post
While asking how to clean piston tops, Cindrich casually mentions in his thread that he's drawing a billet short deck Windsor for you. Responders completely miss that block-buster and tell him how to clean pistons. Do you really want a guy that can't clean piston tops designing your blocks and tools?
What's up? Haven't completed the billet FE yet right?
More details please....
I just wanted to see if people actually read this stuff. Yes, I did want to clean my pistons and had searched for good answers. Nothing I've tried has worked and I'm not willing to scrape, blast or otherwise risk destroying the pistons if I know some chemical will soften the stuff and help remove it.

As for the 302 block, Sandwich and I designed and programmed the billet FE. It makes ungodly power at speeds highly forbidden by local law enforcers. And, it looks VERY cool. I lost my stroked 302 out at Miller Motorsports Park last April during the last Kirkham track day. So, what with my numchuck skills, my bowstaff skills and my solid modeling skills, I figured who better to design engine number 2! It's being designed to be light weight, stiff as hell and have a bullet proof bottom end. I'm about 98% done and hope to get the design off to Sandwich for him to work his magic turning the model into code and code into a billet 302. We'll post pictures soon.
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  #22 (permalink)  
Old 09-26-2012, 01:57 AM
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Don't worry about blasting the pistons.....
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  #23 (permalink)  
Old 09-26-2012, 06:41 AM
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Thanks for bringing this out in the daylight-sounds great. Yes, some of us do read stuff...
Dunno how you project those power figures (2+HP / CI) just by block stiffness at 302 cubic inches without 4 valve heads. But if you can get it to 9000+ (on pushrods), I guess it's possible.
Watching your progress eagerly.
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  #24 (permalink)  
Old 09-26-2012, 06:59 AM
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Two piece heads....with a big "O" ring.....the spring pressures would help hold it together??? Both ports cut in to lower section.
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Last edited by Rick Parker; 09-26-2012 at 07:05 AM..
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  #25 (permalink)  
Old 09-27-2012, 06:45 AM
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Chris, You're such an idiot! Bowstaff skills? I thought the only skills you had were picking your nose!
I wonder if oven cleaner would take the carbon off.
On a side note, Congratulations to Chris and his wife, this Friday, they will be having a new baby girl enter there lives.

Sandwich
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  #26 (permalink)  
Old 09-27-2012, 08:27 AM
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working in a small engine shop the bench grinder had a wire wheel on one side and was used quite a bit to take carbon off the aluminum heads, valves and whatever else. got quite a bit of use. wouldn't of course work for gas ports but 8 pistons=about 10 min.
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  #27 (permalink)  
Old 09-27-2012, 11:30 AM
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Quote:
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working in a small engine shop the bench grinder had a wire wheel on one side and was used quite a bit to take carbon off the aluminum heads, valves and whatever else. got quite a bit of use. wouldn't of course work for gas ports but 8 pistons=about 10 min.
Still to this day use mine for cleaning pistons and other engine parts,fast and effective........

David
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  #28 (permalink)  
Old 09-27-2012, 11:52 AM
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Glass beading under low pressure works well. So does the Berrymans Chemical dip which was/is used on Carburetors. It is getting a little difficult to find because it is caustic.
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  #29 (permalink)  
Old 10-08-2012, 09:08 AM
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Had a nice "final" design review of the 302 with Thomas, Chris, and Sandwich a couple of days ago. Just bought a new CNC mill--it's HUGE...

144 x 84 x 30

David
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  #30 (permalink)  
Old 10-08-2012, 09:33 AM
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Quote:
Originally Posted by Sandwich View Post
I must state also, that it was my brother Chris who is cleaning carbon off his pistons, designing that engine, and I will be programing it and machining it. Chris is a very good designer/ engineer, and with the help of David and Tom Kirkham we will make an exceptional engine block.
Then we want to make some billet heads! Anybody got any good ideas how to machine a good water jacket around the combustion chamber?

As others have said (and is obvious), you'll need to make a two piece head design, IMHO. I would think maching the bottom half just below the spring seat shelf and leaving bosses around the perimeter of the bottom half for small cap screws to connect the two halves and seal the head along with O-rings if necessary. With your machining skills, I would think the two halves would fit together so seamlessly, that there would be an almost invisible line at the junction.
It's all just aluminum, programming, and time. So, what else have you got to do? It isn't like you're busy is it?

Looking forward to some more innovative work from the KMS shop....

Bob
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  #31 (permalink)  
Old 10-08-2012, 09:34 AM
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Thanks for the update David.
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