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-   -   Factory Five 289FIA Build (http://www.clubcobra.com/forums/cobra-build-logs/119617-factory-five-289fia-build.html)

Bill D 07-03-2016 06:52 PM

Brake hardlines and fuel line installed
http://i23.photobucket.com/albums/b3...steiwovwn.jpeg

http://i23.photobucket.com/albums/b3...sn1c1kjfp.jpeg

http://i23.photobucket.com/albums/b3...sqnyronfw.jpeg

http://i23.photobucket.com/albums/b3...sueykics9.jpeg

Rack and pinion installed
http://i23.photobucket.com/albums/b3...sooh2g2st.jpeg

1795 07-03-2016 07:44 PM

Nice work Bill. It takes a lot of skill to bend pipe and make it look good. Nice flow and the powder coating on the frame is real nice as well. Keep up the good work.

Bill D 07-18-2016 08:10 PM

It's been awhile but I've been busy assembling the car. So here is the latest...

Installed the upper shelf that will be used to support the fuel tank
http://i23.photobucket.com/albums/b3...sxgfd1zct.jpeg

Then installed the outer and inner panels, and fuel tank restraining brackets
http://i23.photobucket.com/albums/b3...squgnxapi.jpeg

http://i23.photobucket.com/albums/b3...ss9isiy4d.jpeg

http://i23.photobucket.com/albums/b3...sntg8fc2s.jpeg

Bill D 07-18-2016 08:12 PM

I then installed the fuel tank, front shelf section, and vent line. The vent line has a gate valve installed. This allows air to move in and out, but should fuel spill into the line, the valve will close
http://i23.photobucket.com/albums/b3...snwkeydn5.jpeg

Endless loop ratchet straps keep the fuel tank in place
http://i23.photobucket.com/albums/b3...si5iblrke.jpeg

http://i23.photobucket.com/albums/b3...sdmy8kmey.jpeg

Bill D 07-18-2016 08:13 PM

Fabricated, polished, painted, and installed the upper radiator mount

http://i23.photobucket.com/albums/b3...sptjgbrja.jpeg

Bill D 07-18-2016 08:15 PM

I had my FFR front lower tubular control arms modified to heim joints. This necessitated fabricating spacers
to fill the space in the lower mount. I made these from .250 wall thick steel tubing, then had them powder coated to match the chassis.

http://i23.photobucket.com/albums/b3...shmsbccvx.jpeg

http://i23.photobucket.com/albums/b3...sl1rsc5i7.jpeg

era cobra 07-19-2016 04:03 PM

Looks great Bill. Looking forward to seeing it completed.
Ed

RACERAL 07-19-2016 07:12 PM

Looking great hoss

Bill D 07-19-2016 07:33 PM

Started sanding the rad shroud aluminum. Then ran out of sandpaper and energy

Before
http://i23.photobucket.com/albums/b3...spurzgvsu.jpeg

And after
http://i23.photobucket.com/albums/b3...sdd1lzjpy.jpeg

1795 07-20-2016 03:42 AM

Bill,

Your fabrication skills are amazing. Nice work. For the FFR's, is the fuel cell secured with straps, or is that just a temporary measure to hold it in place until you secure it? That arrangement makes me little uncomfortable :eek:

wouter37 07-20-2016 03:46 AM

Very nice build keep posting ☺

cobrakiwi 07-20-2016 04:19 AM

Great attention to details, very nice build.

Bill D 07-21-2016 03:28 PM

Spent the last two days fabricating the mounting system for my pusher fans. I used .120 6061-T6 angle aluminum. I made a jig that represented the final design and checked figment. From there I cut all the pieces and fitted them to the jig. After removing the mounting system from the jig, I fit it to the car. A little trimming and it was good to go. I disassembled everything, polished all the pieces, then reassembled them using black 8-32 flat head hex head screws. After everything was tightened up i tested them.

http://i23.photobucket.com/albums/b3...s3rf8dfey.jpeg

https://youtu.be/TIBl2KYaMss

xb-60 07-21-2016 09:12 PM

Nice job Bill!

Cheers,
len

Bill D 07-22-2016 05:39 AM

All wired, wires stowed
http://i23.photobucket.com/albums/b3...sq2y42c6n.jpeg

1985 CCX 07-22-2016 08:49 AM

Hey, that hose is a product from our company....
Nice choice. :D

Bill D 07-22-2016 05:12 PM

Installed the front suspension, brakes, and wheels and tires
http://i23.photobucket.com/albums/b3...slsceg1fj.jpeg

http://i23.photobucket.com/albums/b3...ssgfevbxh.jpeg

http://i23.photobucket.com/albums/b3...s33gmuvd0.jpeg

RockBit 07-22-2016 08:14 PM

You are doing an excellent job. This is going to be a nice car.

xb-60 07-23-2016 02:40 AM

As nice as the FIA body is Bill, it's almost a shame to cover up the work you've put into the chassis fit-out

Cheers,
Glen

Bill D 07-29-2016 10:26 AM

Spent the day fabricating the 2-piece bottom shelf for the radiator aluminum. The oil cooler will be mounted to the panel later. This piece was somewhat frustrating because the two sides were not mirror images, but slightly different dims. Scrapped one piece and had to start over. Plus it was 98F in the garage. But it's done

http://i23.photobucket.com/albums/b3...su3b8rq1u.jpeg

http://i23.photobucket.com/albums/b3...sa81o6dxm.jpeg


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