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Kirkham Motorsports

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  #41 (permalink)  
Old 03-18-2010, 04:07 AM
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As I have told Jim Price, when you see the complexity of the GT40 tub build, you wonder how it can be sold for the price!

Consider the number of stampings, the number of two sided stamping dies, the press required to stamp them and then the number of welds/fixtures/operations to put it together, it IS one amazing piece of work!

Add in all of the custom fabbed pieces, uprights, hubs, control arms, etc. and it gets more impressive.

Almost make one want to leave the paint off like a polished Kirkham.........if only it wouldn't rust..........................
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  #42 (permalink)  
Old 03-18-2010, 04:29 AM
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As I have told Jim Price, when you see the complexity of the GT40 tub build, you wonder how it can be sold for the price!

Consider the number of stampings, the number of two sided stamping dies, the press required to stamp them and then the number of welds/fixtures/operations to put it together, it IS one amazing piece of work!

Add in all of the custom fabbed pieces, uprights, hubs, control arms, etc. and it gets more impressive.

Almost make one want to leave the paint off like a polished Kirkham.........if only it wouldn't rust..........................
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  #43 (permalink)  
Old 03-18-2010, 04:31 AM
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Fantastic, please keep the pictures coming!

Regards.
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  #44 (permalink)  
Old 03-18-2010, 12:37 PM
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Default Forming and Welding

01surgetank_formingdies



02formed_surgetanks



03seatframe



05seatframe_and_jig



07header_jig



06final_fittment



08assembling_header



09welding_header



10completed_header



11sidepipe_glasspacking



12sidepipe_finishing



13completed_sidepipes

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Last edited by froggyman; 03-18-2010 at 02:17 PM..
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  #45 (permalink)  
Old 03-18-2010, 02:28 PM
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Default Strolling past endless rows of buildings

This is no small outfit folks.

A_factory_courtyard



B_factory_courtyard



C_factory_courtyard


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  #46 (permalink)  
Old 03-18-2010, 03:34 PM
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Default MKIII Interior

You've always wondered how these seats and interiors are put together? One of the points I made while at the Factory in South Africa, was to find all about was how exactly the Superformance Softtops were made for each car. There has been a misconception that because the tops are all individually numbered, they are made to fit each individual car they are numbered for and can not be interchanged. Through years of experience, I have found that while there may be a few anomalies, but most soft tops are absolutely interchangeable and fit well from early to late model Mk-III's. And now visiting the factory, that fact has been confirmed. And here, is that story... Take a look:

01making_wiring_harnes



02jig_wiring_harness



03assembling_dash



04finished_dash



06cutting_material. The tops are made in the sewing room to very specific patterns...




05steel_seat_frames



07sewing_material. Then they are sewn into their finished shape...



09fitting_seat



08assembling_seat



10finishing_seat



12softparts4each_car_beingmade



11test_jig_softtop_seats_interior. A final fittment is performed on their test jig in the sewing room where the snaps are fitted to the master jig...The side screen pins are fitted in each individual car door and tack welded into place on the car before final welding them into place on the bench. The side screen pins are made *to* each car, because there is just NO way to get the holes in the doors absolutely PERFECT for all three holes within 1/32" overall, due to the inherent "drill walk" during the drilling process and inserting the sleeves. That does not mean side screens from one car will not fit another, it just means some may not as easily in others and the pins can be easily bent to fit better in many cases in other cars. On the other hand, the soft top pin spacing can easily accept a 1/32" deviation very easily even though the drilling jig virtually eliminates any spacing deviation.



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Last edited by froggyman; 03-25-2010 at 10:30 AM..
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  #47 (permalink)  
Old 03-18-2010, 04:41 PM
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Great Pictures, I wish I could have been there!

Steve
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  #48 (permalink)  
Old 03-18-2010, 05:30 PM
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Quote:
Originally Posted by PANAVIA View Post
Great Pictures, I wish I could have been there!

Steve
Ditto!! Keep em' coming.
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  #49 (permalink)  
Old 03-19-2010, 06:30 AM
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Great assembly pictures.

JW
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  #50 (permalink)  
Old 03-19-2010, 07:32 AM
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Talk about vertical integration! I'm surprised Jim Price doesn't have his own herd of cattle grazing in the backyard for future leather seats.

It's really great to see how well-oiled this machine truly is. I do wish they would improve the header ports and muffler flow though...that's one of the few beefs that I have with the overall construction.

-Dean
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  #51 (permalink)  
Old 03-19-2010, 08:25 AM
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Default MKIII Seat detail shots






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  #52 (permalink)  
Old 03-21-2010, 11:17 AM
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05frame

Hmmm, this looks like the frame for a leaf-sprung Cobra. Is Hi-Tech also making CSX7000 and CSX8000 rollers for Carroll Shelby, in addition to the CSX4000/6000s? Or is this for a CSX9000 Daytona Coupe?
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  #53 (permalink)  
Old 03-21-2010, 06:33 PM
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good eye Sundude . now you have me interested . Fingers crossed ....maybe its the 289 they were bringing out last spring .
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  #54 (permalink)  
Old 03-21-2010, 06:43 PM
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get down to the Mitty at Road Atlanta, first of May, you might see one in action
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Old 03-22-2010, 07:44 PM
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Now I'm really excited , Mr. Bruce you seem to know whats up any hints ?
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  #56 (permalink)  
Old 03-22-2010, 08:23 PM
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Wow more !!!!!!!!!!!
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  #57 (permalink)  
Old 03-23-2010, 03:48 AM
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sworn to secrecy, gave out enough hints already ( got pichers too, but will be eliminated if I sho them)
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Old 03-23-2010, 04:19 AM
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Peter Brock IS the honoree at the Mitty this year...
Really great photos of an impressive operation. Thanks!
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  #59 (permalink)  
Old 03-23-2010, 05:48 AM
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Unfortunately it seems as if the secret is now out.The reason why this car was kept under wraps was when I initially approached Amy and Gary (Shelby America) in 2008 at Sema to produce the 289 and pay them royalties, they obviously needed something physical to approve. All sorts of research then took place, hence quite a few knowledgeable people sworn to secrecy This was done, so out of respect to Gary and Amy, they would be the first to inspect it and then on to Walter Mitty for general announcement. The global Economic picture also helped in slowing this more than somewhat. The little you are seeing are all protoype pics and are all that will be publicly posted until Amy and the two Gary`s have had a chance to check it over and hopefully approve csx status as well.Thanks to all for your generously given knowledge and for retaining your sworn secrecy which I ask you to retain until Shelby has inspected it.I`m positive you will be more than impressed with the finished article.
Regards,
Ross Henry
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  #60 (permalink)  
Old 03-23-2010, 07:21 AM
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Default Superformance MKIII Assembly Photos

Assembly of the MKIII





To ensure the pins are consistent throughout ALL the cars over the years, when new drilling jigs need to be made to replace worn out ones, this original pin jig is used to make the new drilling jigs...



Then the holes in the body are drilled through the precisely spaced steel guides in this tight fitting "body cap drilling jig" mold...






Last edited by froggyman; 03-25-2010 at 10:27 AM..
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