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Kirkham Motorsports

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  #1 (permalink)  
Old 02-06-2016, 08:53 PM
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Thanks Dan I will call them next week. It seems strange it fits with no pre-load in any of the links at 15.5.

I wanted to offer some observations on the GEN II (ERA) rear assy.

Though Bob and I will probably never agree a Jag rear cannot be solidly mounted, we now both agree you cannot mount the rear upright of the Gen II with solid bushings without risk.

Since ant-squat is built in, the rear upright swings aft and inward as it swings vertical. The longitudinal and vertical axes are controlled with the pivot bushings at the upright and the rod ends at the cradle, but there is no freedom of articulation in the transverse (inboard) direction using solid bushings because the bushing cannot give in that direction.

If the bushings are solid, that force has to go somewhere and the upright and pivot are quite rigid, so the radius rod most likely accepts the bending load which it is not designed to do. This is the job of the compliant bushings. By using compliant bushings, the bushings are more willing to accept the load than the radius rod, thus protecting the rod from bending.

In order to solid mount, we need spherical bearings at the upright pivots such that we have freedom of articulation in all three axes. Perhaps rod ends, but for peace of mind, spherical bearings would be best. This will require new control arms.

There was a post some years ago where Rick Lake discussed compliance in the system and it's contribution to wheel hop. I think he was all over it.

Compliant bushings summarized

Cradle to Chassis Top - 2 ea
Cradle to Chassis Front - 2 ea
Lower Upright Pivots - 2 ea
Lower Trailing Link - 1 ea

All of this allows compliance with respect to uncontrolled forces. It acts as a fuse taking load off of critical components - none of it is good for control of the contact patch, which matters not, unless you want to drive one at the limit. In that case, the limit is limited.

Imagine the top cradle bushings when using the rear sta-bar at the limit. How does that translate to the contact patch? Under hard cornering does the wheel base skew i.e cradle rotates with respect to chassis? Most likely yes, but most likely it is predictable and the limit is reached. It will not corner any faster with this system.

We have our cradle mounted to the frame with Delrin. Miraculously the pivot mounts needed no modification what so ever because we cannot strong arm Delrin. It has to line up. We changed the rear trailing arm pivot to a rod end at the chassis. We will be putting the compliant bushings back in the upright next week.

I have 2 IRS equipped cars and I would never drop the clutch on either one. I believe IRS is a mis-application for this use. (never mind the T5 ) Corner exit is of interest.

In summary, the compliant pivot bushings provide freedom of articulation in the transverse direction. I still don't understand why the cradle needs to move around and I have given up trying . It goes against every "How to Build a Race Car" book I have ever read. If it is critical to ERA design, I hope Bob will advise.

Side note => if you are running a GEN II - next time you are down there, check the rear pivot at the cradle. Make sure the rod end is not touching the cradle such that there is no longitudinal articulation thru the bearing. In that case you are needlessly stressing the upright pivot and or radius rod.

chr
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Old 05-19-2016, 11:26 AM
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So what's the ETA for when this featherweight, track-burner will hit the asphalt now?
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ERA 782 Running
https://www.youtube.com/watch?v=Cfge...b1-77fqwFRu7c]
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Old 05-19-2016, 12:40 PM
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A long ways to go - We are working on shortening the upper control arms by relocating them outboard. Another science project that ties front and rear roll center migration much closer together.

We have not taken the Mustang out of the trailer just so we can keep it on the rack.

chr
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Old 08-29-2016, 07:26 PM
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We spent all spring and half the summer working on squaring the suspension. A very tedious process.



We are only able to get 89 7/8" inch wheel base.



The rear cradle assembly is square within 1/32". With the radius rods normal to the cradle our trailing arms are short 1/2" from the manual. I would guess we had the rear cradle in and out at least 10 times.



The diagonals are within 1/8". The wheel base is out a little side to side which we will fix by shimming one of the FCA. This should help the diagonal.Would like to get diagonal <= 1/16"



We have the power and drive installed and level. This necessitated building a new top plate for the tunnel to get the shifter location correct (3550 to T5). The tunnel had already been powder coated and the aluminum panels really take a beating with all the heat so we just built a new top plate.



I opted to have Jim build a set for an FIA. It greatly simplifies my life. I took a look at the pedal box and realized the whole thing comes apart quite easily. We have a new vertical link modeled in CAD to replace the gas pedal. From there a horizontal link to the Tilton pedal will have it all connected. The Tilton gas pedal has a threaded stop built in so it should be quite simple to get the linkage and throttle plates calibrated.

I have a set from Red Line for sale - PM if interested.



Weighed it => 2047 Close to where I need to be, but a little heavier than I hoped for at this stage. The magnesium wheels are still good for 40 lbs and maybe 15 out of the exhaust - I was hoping to be at 2000 as it sits. Stuff missing - hood, rack, front stabar, water, cooling system panels, wiring.



Ride height, camber, caster, toe set. FCA are flat.



I can't believe it is back on its tires. Still a round of suspension left.



Lastly - installed the inertia switch
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Old 09-01-2016, 07:22 PM
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Here is a part we have been working on for a while. After many iterations in Circle Track Analyzer I noticed shortening the UCA limited roll center migration to .100 vertical and 0 horizontally at 2 degrees of roll. As it sits now the front roll center moves 13 inches laterally at 2 degrees of roll. I took some sanity checks on the rear and the rear did not appear to move at all. This part was modeled to push the upper pivot outboard 4".

We have not put it on the car yet and we will have to hack up the inner panel as it intersects that plane. We plotted camber curves for front and rear so next we will install and plot camber curve with this. If that looks good I will have FEA run on it.

I upgraded to Suspension Analyzer some time ago which is a 3 space modeler set up for IRS. It requires a lot of input data which is why we laid the suspension out on plywood.




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Old 06-23-2017, 05:29 PM
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Hello ERA Brethren,

My wheels finally showed up. I ordered them in September. They are very lite and very beautiful. Some risk because I could not get drawings. Front brake package will need some work, but it it looks like they will work. Have not fitted the rear yet. I want to say its a no-brainer, but you just never know. Pretty sure I have 80lb front un-sprung in the bag.



I turned 59 in October. 2 days later I owned this.



It's been on the rack since December. Just coming off so the Cobra can go back on. Fully ducted the brakes with sealed rotor ducts. Quite an exercise but now we know how to replicate on the FIA. Gutted the OEM intake tract and air boxes. Will run cold air into the fender liners.



Sitting on DA coil overs. Gets full exhaust from heads back. Should be just North of 400. It is heavy, but the balance is - wow. Want to run it in September.



Can hardly wait to get working on the FIA again.

chr
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Old 09-07-2017, 07:34 AM
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Really loving the progress you're making. Very cool wheels (and normally I don't like non-traditional designs on Cobras).
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