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-   -   It has begun - G-Pete's 289FIA Scratch Build (http://www.clubcobra.com/forums/scratch-builders-forum/109021-has-begun-g-petes-289fia-scratch-build.html)

G-Pete 12-07-2011 06:14 AM

The mass of the 15 gal fuel cell (filled) is too small to impact the drive ability. The original 427 with the large 42 gal (about 280 pounds) tanks over the rear axle had some problems with the slush. But nowadays this can be cured with baffles and sponges...

PDUB 12-07-2011 11:18 PM

Looking really good:D!

RACER X #99 12-08-2011 06:16 AM

Pete, your parts went in the mail yesterday 12/7

Roger

G-Pete 12-12-2011 09:02 AM

Thanks Roger, got them on Saturday.:)

CobraBoy 12-12-2011 09:34 AM

I love this build! I shall be following it from this point forward. :D

AWESOME! Inspirational, actually!

Paul :)

G-Pete 12-15-2011 07:35 AM

Trunk and hood hinge fabrication.

http://photos.imageevent.com/germanp...m_DSC06732.jpg

Ready for welding.

http://photos.imageevent.com/germanp...m_DSC06734.jpg

First part done , the rods are 0.375 inch.

http://photos.imageevent.com/germanp...m_DSC06735.jpg

Attached to the cross front hood crossbar.

http://photos.imageevent.com/germanp...m_DSC06738.jpg

Same on the PA side. The full length rod is just for positioning, it will be cut later on.

http://photos.imageevent.com/germanp...m_DSC06739.jpg

Same method on the trunk.

http://photos.imageevent.com/germanp...m_DSC06741.jpg
http://photos.imageevent.com/germanp...m_DSC06743.jpg

G-Pete 12-15-2011 07:42 AM

Finishing the roll bar. Finalize the forward bracing.

http://photos.imageevent.com/germanp...m_DSC06745.jpg

The roll bar is 1.5 inches OD and has a wall of 0.125 inch DOM. The insert is 1.25 inch, pipe is drilled and insert welded.

http://photos.imageevent.com/germanp...m_DSC06746.jpg

Nice snug fit.

http://photos.imageevent.com/germanp...m_DSC06748.jpg

Floor attachment plate.

http://photos.imageevent.com/germanp...m_DSC06751.jpg

Top attachment and the whole bar.

http://photos.imageevent.com/germanp...m_DSC06752.jpg
http://photos.imageevent.com/germanp...m_DSC06753.jpg

G-Pete 12-15-2011 07:50 AM

Le Mans fuel cap positioning and mounting.

http://photos.imageevent.com/germanp...m_DSC06754.jpg

Base plate for the fuel cap.

http://photos.imageevent.com/germanp...m_DSC06755.jpg

Hole cut and plate in place.

http://photos.imageevent.com/germanp...m_DSC06756.jpg

The fuel cap sits horizontal in both axis. The plate simulates the top of the tank. The original tank was taller and wider and the fuel cap was directly attached.

http://photos.imageevent.com/germanp...m_DSC06758.jpg
http://photos.imageevent.com/germanp...m_DSC06759.jpg

G-Pete 12-15-2011 07:58 AM

Continues work on the trunk.

Framing for the spare tire. The finish drop (4.5 inch) will be fiber glassed.

http://photos.imageevent.com/germanp...m_DSC06767.jpg
http://photos.imageevent.com/germanp...m_DSC06768.jpg

Next on the to do list (not in a particular order):
Attachment of trunk and hood.
Fabricating door hinges.
Battery box design (in trunk).
Quick jacks front and rear.
...that's plenty for now.

dallas_ 12-15-2011 08:39 AM

Dang Pete, you are rocking along!

Nice work on the hinges and the LeMans cap. Looks good. :)

G-Pete 12-31-2011 05:03 PM

Tomorrow I post more pictures....



Happy New Year!!

G-Pete 01-09-2012 06:07 AM

The new year starts right away with some more machining. The 1967 VW turn signal switch needs to be fit on the 1.75 inch column.

http://photos.imageevent.com/germanp...m_DSC06770.jpg
http://photos.imageevent.com/germanp...m_DSC06771.jpg

Test fit and more work on the mill.

http://photos.imageevent.com/germanp...m_DSC06773.jpg
http://photos.imageevent.com/germanp...m_DSC06775.jpg
http://photos.imageevent.com/germanp...m_DSC06782.jpg

G-Pete 01-09-2012 06:13 AM

Trunk lid frame and lock.

http://photos.imageevent.com/germanp...m_DSC06787.jpg
http://photos.imageevent.com/germanp...m_DSC06788.jpg
http://photos.imageevent.com/germanp...m_DSC06791.jpg
http://photos.imageevent.com/germanp...m_DSC06792.jpg
http://photos.imageevent.com/germanp...m_DSC06804.jpg

G-Pete 01-09-2012 06:18 AM

Now the hood, same principal tubing frame. The frame will be later fiber glassed in.

http://photos.imageevent.com/germanp...m_DSC06806.jpg
http://photos.imageevent.com/germanp...m_DSC06808.jpg
http://photos.imageevent.com/germanp...m_DSC06809.jpg
http://photos.imageevent.com/germanp...m_DSC06810.jpg


Later more of the hood...

G-Pete 01-09-2012 06:26 AM

The doors, these are a little more complicated. Started with spacers between the sill and tubing and worked my way way from there.

http://photos.imageevent.com/germanp...m_DSC06816.jpg
http://photos.imageevent.com/germanp...m_DSC06818.jpg
http://photos.imageevent.com/germanp...m_DSC06823.jpg

Door hinges

http://photos.imageevent.com/germanp...m_DSC06821.jpg
http://photos.imageevent.com/germanp...m_DSC06824.jpg
http://photos.imageevent.com/germanp...m_DSC06825.jpg
http://photos.imageevent.com/germanp...m_DSC06836.jpg

Next time you will see the door locks mounted and may in the same time the hood in place.

Fullchat289 01-09-2012 07:44 AM

Great work as usual, Pete.

What material are you using to glass the tubing with the CF? Vinylester?

- Allen.

G-Pete 01-09-2012 08:12 AM

Evercoat 6oz fiberglass and West System epoxy resin - I have good experience with them bonding different materials and holding up.

I have a question for you Allen, how large are your auxiliary lights in front of your 289 and how many watts have they?

Fullchat289 01-09-2012 10:30 AM

Pete:

Here is some info on the Driving Lights:

http://www.clubcobra.com/forums/tech...usrrc-how.html

They are Cibie Oscar lamps and I'm not sure of the specific wattage...I'll need to check for you.

- Allen.

G-Pete 01-10-2012 01:42 PM

Allen, you're 100% right Jackson is a nice guy. I just ordered the lights, lets see if I can design a quick jack with the light bracket incorporated.

Thank you - very nice writeup btw...

Fullchat289 01-11-2012 08:53 AM

Thanks, Pete.

That's cool! Both you and Jay (Crashburn) have contacted Jackson for lights form my thread write-up. Awesome! Looking forward to seeing how they turn out. I'm sure you'll do a great job with the quick-jacks. Biggest decision now is will you mount the quick jacks as outies or innies..

- Allen.


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