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Thanks Bill. Will look good.
Seems like a variety of sources were used on early cars. I have a picture of Dan Gurney's '63 Sebring Comp 289 car that has rear number plate lights for roundel illumination :LOL: ...whatever was on hand, huh? I'm using Massey Ferguson dash lights. Cheers, Glen |
Success! It took two tries but it formed the sides from one piece. Will build a holding fixture to hold everything in place for the welder.
https://thumbs2.imgbox.com/25/26/IceJhxzY_t.jpeg https://thumbs2.imgbox.com/a1/29/IpwQKLJb_t.jpeg |
Nice work my friend! Looks like the work of a pro :)
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Something to be proud of Bill.
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Thanks guys. But I’m going to remake the side panels. It slopes too much. Going to raise the front 1-1/2”
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I remade the sides. I raised the front 1-1/2”. Now it more closely resembles the one I copied and better fits under the hood. There’s a small gap in one corner but I think it can be welded closed.
https://thumbs2.imgbox.com/b3/58/VB9Wjlm0_t.jpeg [url=http://imgbox.com/q5uG35vB]https://thumbs2.imgbox.com/36/83/q5uG35vB_t.jpeg[/URL |
After a week at a local welder (term used loosely) I got my cold air box back. What a disaster! The welds look like Stevie Wonder did them. And the guy tack welded the bottom! He knew what I wanted so I’m not sure what he was thinking.
https://thumbs2.imgbox.com/95/9c/HQWkRBUE_t.jpeg https://thumbs2.imgbox.com/b1/80/Y9OpYwh0_t.jpeg https://thumbs2.imgbox.com/1c/14/iNqJnzSX_t.jpeg |
I spent 2+ hrs using a flap wheel on my grinder to blend all those stupid tack welds smooth. Then finished with 80 grit sandpaper to clean it up.
https://thumbs2.imgbox.com/48/a9/DMNdp3WU_t.jpeg https://thumbs2.imgbox.com/92/ae/F3eNKM7S_t.jpeg https://thumbs2.imgbox.com/5c/fc/bs4Wedyz_t.jpeg |
I then added notches to clear the fuel inlet fittings. Not an easy task with a hole cutter attached to a drill. But rigged up a fixture and accomplished it.
https://thumbs2.imgbox.com/ce/84/EOYK9kdP_t.jpeg https://thumbs2.imgbox.com/6d/57/5KJqlcEz_t.jpeg https://thumbs2.imgbox.com/f9/5d/ZSy4Kqxf_t.jpeg |
I turned my attention now to sanding the inside. First with 180 grit sandpaper and then 220 grit sandpaper.
https://thumbs2.imgbox.com/3a/68/3XarMrVx_t.jpeg |
After sanding the outside like I did with the inside, I started installing it on the engine only to find out the base warped enough to put half the mounting holes out of sync. I had to open most of the air horn and mounting screw holes. Laborious.
After installing and uninstalling way too many times, I finally got everything to fit. https://thumbs2.imgbox.com/a6/ca/0O8XxZZk_t.jpeg https://thumbs2.imgbox.com/ff/32/MkaBTbiW_t.jpeg https://thumbs2.imgbox.com/66/c1/duGnpYZf_t.jpeg Three days to clean up and finish. Whew! Glad it’s behind me |
Way to go Bill, patience pays off and it looks great. Keep plugging my young friend. I say young because I'm older than you.:) You're almost there.
John O |
Very well done Bill. Looks nice and serves two functions. Not only does it provide cold air to the horns, but also serves as a nice container to hold jets, air correctors, etc. in case they slip out of your fingers. A lot easier then trying to fish them out of the manifold with everything in the way. :LOL:
Jim |
Very nice work - awesome project!
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Great stuff Bill!
It's frustrating when the guy whom you're paying good money to do a good job doesn't share the same vision....or interpretation of "quality"....as you. Cheers Glen |
Two to three more weeks of prep and it’s OFF TO PAINT!
Seriously thinking of this paint scheme. Anyone know what color the red stripe is? https://thumbs2.imgbox.com/e7/59/G8qQnZ9f_t.jpeg |
Spent today making an aluminum door panel.
https://thumbs2.imgbox.com/cb/b9/A9L2pLGM_t.jpeg https://thumbs2.imgbox.com/b4/2a/BvemfFTT_t.jpeg https://thumbs2.imgbox.com/14/a1/auiufJf5_t.jpeg https://thumbs2.imgbox.com/6b/f9/vI1BIZkB_t.jpeg https://thumbs2.imgbox.com/fd/e8/IteuHJWm_t.jpeg I’m debating if I should epoxy two or three half ovals to the panel horizontally to replicate beading |
Bill, I've just made an aluminium footrest for my car.....and you're making your own aluminium doors??
I trust your judgement. Cheers! Glen edit: I reread your post in the light of day, and on something larger than my phone :JEKYLHYDE It's door panels you're making. I did wonder why you would be making doors when you are only a matter of weeks away from paint. Looking forward to see what you do with the new panels |
https://thumbs2.imgbox.com/5f/6d/qmPDZryf_t.jpeg
Still have to finish sand the panel and countersink the river holes. I use flush mount rivets |
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